Research and analysis of forklift quality and safety status and Supervision Countermeasures
At present, there are 2 forklift production units and 349 forklift use units in Ninghai County, Zhejiang Province. The MIS system of Ningbo special equipment comprehensive management shows that the total number of registered forklifts is 590, of which 566 are in use. The results of daily inspection and special inspection of forklift safety show that different forklift users have different characteristics in the process of using forklift, and there are certain problems, while the problems also show a variety of characteristics. From the specific details, the quality and safety problems in the use process are mainly reflected in two aspects:First, there are general problems in the use of forklift. Some users have not signed the letter of commitment for safe use of forklift, the main responsibility for safety has not been well implemented, and the "three two one one" safety management system is not sound or effectively implemented. The forklift operators drive without license, the forklift fails to be inspected after the expiration of the time limit, and the forklift is still in use even if it fails to pass the inspection.Second, there are some special problems in the use of forklift. Forklifts are special equipment only when they are working in the field (factory), and they are not special equipment when they are working out of the field (factory). Moreover, as a kind of special equipment, forklift is different from general special equipment. It has strong mobility, and can be operated in different fields (factories). Some forklifts are sold many times and rented temporarily, so random data can not be found. However, some used forklift equipment has some faults, which can barely pass the inspection after maintenance. Once there are undocumented operators to operate it, the so-called safety risk prevention and control system will be in vain, the safety supervision measures cannot be implemented in time and effectively, and the accident rate and the probability of injury and death will increase.In recent years, forklift accidents are high and the situation of safety production is severe. In order to effectively reduce safety risks and give full play to innovative practices, it is necessary to focus on the following work:First, strengthen the "one-stop" supervision of forklift safety. "One-stop" supervision refers to all-round and full process supervision from forklift design, manufacturing, operation, use, transformation, maintenance, inspection to scrapping, etc., which is required to be linked to achieve closed-loop management. Further study and adjust the forklift management methods, further standardize the forklift and its driver management, strengthen the supervision of forklift business units, and carry out the supervision and inspection of forklift maintenance and repair. For different degrees of illegal acts, serious punishment shall be made in accordance with the provisions of laws and regulations. If the circumstances are serious, they shall be transferred to the public security and judicial organs for handling, and they shall not be tolerated.Second, accelerate the transformation of forklift safety supervision mode. The forklift for mobile operation is similar to the motor vehicle to some extent. In order to avoid the supervision responsibility effectively, we should realize the transformation from "nanny" supervision mode to "police" supervision mode as soon as possible. On the one hand, we can learn from some good practices and measures of traffic police department in motor vehicle supervision to effectively implement the main responsibility of forklift users; on the other hand, we suggest that the higher level government should implement the safety supervision responsibility of special equipment in towns (streets) as soon as possible, increase the training of township quality supervisors, and require the towns (streets) to focus on the filing of special equipment in enterprises Do a good job of forklift archives, and achieve the goal of special plane driving and special file management.